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Battery testing and battery simulation for electromobility

Objectives and Functions of Battery Testing and Battery Simulation

Batteries are used in a wide range of everyday and industrial products and are essential components for electromobility. Whether in e-bikes, electric vehicles, or industrial applications – the demands on performance, safety, and service life are high. To ensure that a battery can withstand these stresses reliably throughout its entire lifecycle, various tests and simulations are conducted during the development phase.

Battery testing exposes the battery to real-world stress scenarios to analyze its behavior over its lifecycle. This includes simulating charge and discharge cycles, dynamic driving profiles, and various environmental conditions.

Battery simulation is used to develop components that are typically powered by batteries. It creates a virtual battery in which charge and aging states can be freely defined – with the goal of conducting tests safely and reproducibly. The use of simulated batteries also significantly reduces the need for safety measures such as explosion or fire protection.

Challenges in Battery Testing

  • Long-term testing to determine degradation and service life
  • Reproducible simulation of dynamic load profiles (e.g., acceleration/regeneration)
  • Safe testing under varying environmental conditions (temperature, humidity)
     

Challenges in Battery Simulation

  • Flexible configuration of any state of charge (SOC) or state of health (SOH)
  • Real-time response to load changes of the component under test
  • High accuracy and dynamics for realistic testing scenarios

Schulz Electronic’s Offering for Battery Testing and Simulation

Schulz Electronic offers a wide range of powerful testing and simulation solutions from various manufacturers. Our portfolio covers everything from cell testing in the watt range to simulation solutions for complete drive batteries in the megawatt range.

Your Benefits

  • High-quality products from leading manufacturers
  • Comprehensive consulting tailored to your specific requirements
  • 50 years of experience in power supply technology
  • Service and support from a single source

Our Product Portfolio for Battery Testing and Simulation

We offer products and systems for battery testing and simulation from the following manufacturers:

  • Regatron – Modular high-performance power supplies with regenerative capability
  • ITECH – Flexible test systems for cells, modules, and packs
  • Kewell – Bidirectional high-power supplies for demanding test setups
  • Delta Elektronika – Compact power supplies for test benches and continuous operation
  • TDK Lambda – Reliable power supply solutions with precise regulation

With our broad product range and state-of-the-art technology, Schulz Electronic provides the perfect foundation for efficient and high-quality battery development. We don’t just deliver the right solution – we support you all the way to successful integration.

Schulz Electronic is your first choice for reliable battery testing and flexible battery simulation – for greater safety, quality, and innovation in your applications.